How An Electronics Engineer Began A $500K/Month PCB Meeting

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Hi there! Who’re you and what enterprise did you begin?

I’m Suresh Patel, Senior Gross sales Engineer at Mermar Electronics, a California-based PCB Meeting and Manufacturing firm established in 1974. It’s delivering its PCB meeting providers throughout the globe to many reputed shoppers. Our vary of providers consists of

  • PCB Meeting
  • PCB Manufacturing
  • PCB Prototyping
  • BGA Meeting
  • SMT Meeting
  • Via-hole meeting
  • PCB design
  • Electromechanical meeting
  • Full Field Builds / System Builds / Integration
  • And extra

We’re proud to assist “Made in America”! Our shopper base consists of main medical machine producers, protection gear producers, aerospace gear producers, telecommunication machine producers, and many others.

Consistency in product high quality and common upgradation of the newest instruments and equipment are the first purpose we will retain our buyer base 12 months to 12 months.

At present, we plan to scale up our meeting service to serve extra shoppers worldwide.

We’re producing round $2M income every month, and with upscaling we’re aiming to realize $5M income each month! At present, we’re a crew of ~25 individuals, and thru facility growth, we’re planning to the touch the $5M determine in income. We hope we can obtain that determine very quickly. Until now now we have served greater than 100 distinctive shoppers, and we wish to thank all of them for believing in us, and taking this firm the place it’s in the present day!


What’s your backstory and the way did you give you the thought?

I began my profession as an electronics engineer, serving to within the PCB meeting course of. I at all times considered organising my very own firm as I had good information of electronics know-how and at all times had a ardour for entrepreneurship. Being from a household of entrepreneurs, I used to be at all times all for taking dangers and doing one thing thrilling. Again in that point, there have been only a few electronics producers, and I wished to be part of “Made in America”, in order I grew my expertise and had sufficient funds to arrange a small manufacturing unit and survive at the least for just a few months, I began “Mermar Electronics” in 1974. I nonetheless bear in mind how particular that day was for me and my family members!

With lots of people’s assist and our shopper’s assist, we managed to get Mermar Electronics the place it’s in the present day! Beneath is the picture of our present PCB Meeting plant positioned in Hesperia, CA.


I really feel so proud each time I look again on the progress Mermar Electronics has made. There have been days I considered quitting this concept, however I’m glad that I didn’t. The preliminary days of the enterprise had been robust and difficult. Generally, you pitch lots of shoppers, however only some belief a enterprise in its toddler stage. I’m so grateful to my preliminary shoppers who trusted in me, and my firm, and took an opportunity to work with us.

Howbeit, our crew of IPC-trained workers ensures circuit board assemblies are compiled to the requirements of IPC-A-610. We maintain ISO 9001:2015 high quality administration system since 1999, and it’s renewed via common audits each now and again.

We’re additionally registered with the U.S. State Division as an ITAR (Worldwide Visitors in Arms Rules) and EAR (Export Administration Rules), and many others.

As an electronics contract producer, all our circuit boards, assemblies, and prototypes are gone via a triple inspection course of – visible, electrical, and technological inspection to validate their high quality.

Being from a household of entrepreneurs, I used to be at all times all for taking dangers and doing one thing thrilling.

Continuous enchancment in high quality and capabilities is likely one of the prime components the place Mermar Electronics is now!

Take us via the method of designing, prototyping, and manufacturing your first product.

We serve shoppers from the Aerospace business and the Medical business. All of our shoppers are into manufacturing digital gadgets or high-end gear utilized in Aerospace and Medical remedies. Any business that’s into medical gear manufacturing or aerospace gear manufacturing is our superb shopper.

Effectively, after we obtain any quote from the shopper; we are going to add it to our inside CRM to handle their citation. The technical crew will undergo their citation, and put together its schedule, citation, and anticipated timeframe & ship it again to the shopper. With mutual understanding, we are going to begin engaged on the citation.

To know the prototyping course of, let me offer you an instance – Think about a buyer needs to develop any product; first, we design its circuit board; then we create a schematic design which incorporates details about supplies, elements, and {hardware} necessities within the board performance and attributes.

As soon as the primary schematic has been completed, our crew will run a preliminary verify and in-depth verify for potential errors. Facet by facet the invoice of supplies has been created which incorporates all of the elements and supplies required for manufacturing. After gathering all of the elements, the routing design of the circuit board has been created. Then the printing of internal layers, aligning of the layers, plating, imaging, etching, solder masks, silkscreen, and extra would happen.

After sourcing all required elements, the subsequent stage is meeting during which we combine the elements into the circuit board. We use completely different strategies for it like solder paste stenciling, decide and place, reflow soldering, and extra. After that, a triple inspection course of and performance check has been carried out for finalizing the prototype.

As soon as it’s finalized, we are going to transfer ahead with the total manufacturing run and supply.

Describe the method of launching the enterprise.

After I had sufficient funds to get manufacturing gear, lease land for organising the plant and survive just a few months, I spent most of my time on market analysis, competitor evaluation, and funds funding. It was like sharpening the sword earlier than the battle. I stored researching the market, rivals, and fund funding, and that helped me get good enterprise from day one in every of launching the enterprise.

Our first shopper got here via a reference of an in depth good friend, and we exceeded their expectations, and we delivered the identical high quality service to each shopper of ours thereafter. Enterprise directories and networking conferences helped us so much in spreading good phrases about our enterprise within the preliminary days.

Working in your thought each day for one or two hours is the easiest way to get began. You possibly can edit a badly written web page, however you may’t edit a clean web page! So, get began!

Since launch, what has labored to draw and retain prospects?

Because the launch of our enterprise, our solely intention is to assist our shoppers succeed of their enterprise. Every time we put a bid for any challenge, we research the shoppers’ necessities completely and quote accordingly; this trick at all times works. It helped us win preliminary gigs for our enterprise, after which we slowly began to earn a fame within the business, and the remainder is historical past!

It’s necessary to maintain tempo together with your rivals to be out there. As a advertising and marketing channel, now we have approached redesign and SEO for our web site as per the newest requirements and webmaster pointers to achieve a wider potential viewers.

We now have witnessed healthful natural progress and leads via it. Right here’s a take a look at our progress since we began working with them:


Each other issue that labored for us is the shopper service. Answering each little question of our shopper properly is the key to our buyer retention!

Because the person base is rising, so does our conversion charge. We’re getting extra, and most significantly, related inquiries nowadays. We haven’t but opted for paid advertisements, moderately, we’re investing in natural progress. We needed to wait to see the outcomes, however it was price it. Beneath is the graph of our aim conversion.


This progress was potential with our natural web optimization marketing campaign, content material advertising and marketing, electronic mail advertising and marketing, and social media advertising and marketing campaigns. We’re glad that we determined to do web optimization for our web site. It has introduced us surprising outcomes.

Writing visitor articles for electronics publications has labored properly for us. I usually contribute technical visitor articles to Digital Design, EEWorld, EET Asia, and different reputed publications. I’m sustaining a linktree of a few of my favourite articles on which you’ll learn a few of my finest works, which is bringing good site visitors to our web site.

How are you doing in the present day and what does the long run appear like?

At present, in July 2022, we’re doing fairly properly when it comes to income and income. Our in-warranty rejection charge for meeting defects has averaged beneath 0.7%. We now have witnessed nearly double potential site visitors on our web site as in comparison with 2019, and this determine is continually rising.

We now have additionally elevated customers’ common time on our web site by 25%, in order that can be serving to us in getting extra leads. We managed to get greater than double the conversion charge 12 months to 12 months. The one aim for us, proper now, is to scale up, so we will serve extra shoppers.

Our social media presence can be serving to us within the enterprise by supporting our shoppers anytime wherever for any type of queries.

In the long term, we wish to develop our state-of-art PCB fabrication plant and wish to add extra merchandise to cowl the most important market of PCB meeting, prototyping, and fabrication.

Via beginning the enterprise, have you ever discovered something notably useful or advantageous?

I bear in mind round just a few years again, we missed a significant shopper as a result of the shopper wished a really massive amount meeting, and we weren’t in a position to fulfill that amount again then. Since then, our goal is to always scale up. We’re proud to say that we will assemble round 50% extra amount than what we did two years in the past.

Now, as we’re able to assemble massive portions, we’re attracting extra shoppers. We now have expanded our manufacturing space and added superior equipment to provide extra PCBs in lesser time. We needed to rent some extra engineers to maintain up with the orders, and to work on the incoming orders for PCB Meeting and Fabrication. So, now we have scaled when it comes to land space, equipment, and manpower. We’re already engaged on increasing it additional!

What platform/instruments do you utilize for your small business?

We get lots of leads via our web site. Our preliminary web site lacked lots of options and usefulness, so later, we approached to revamp and develop the web site with WordPress. We obtained enhancements in person expertise which helped us get extra conversions. E-mail advertising and marketing and web optimization helped us develop our web site’s person base.

Yet another issue I wish to point out is social media advertising and marketing, which helped us achieve extra attain. It unfold the phrase about our enterprise in our goal market. Google Analytics helped us monitor our web site customers correctly, and primarily based on that we deliberate the readjustment in technique!

Furthermore, I’m usually contributing my information to main digital publications, which helped us to create an ideal reparation for Mermar Electronics! The correct mix of web optimization, UX design, social media advertising and marketing, and electronic mail advertising and marketing labored like a attraction for us.

Recommendation for different entrepreneurs who wish to get began or are simply beginning out?

My solely recommendation to younger entrepreneurs is simply get began; Regardless of the place are you. Working in your thought each day for one or two hours is the easiest way to get began. Begin saving up the survival fund. Spare time on your thought day by day, and in the future it is possible for you to to work in your thought full-time. It’s possible you’ll face lots of challenges, however they are going to make it easier to to assume out of the field.

Keep in mind, you may edit a badly written web page, however you may’t edit a clean web page! So, get began!

Are you seeking to rent for sure positions proper now?

We’re at all times in the hunt for a accountable one who might help us in increasing Mermar Electronics. When you really feel like you can be match, we’re ready on your resume at [email protected].

The place can we go to study extra?

You possibly can study extra about us on our web site Mermar Electronics. Be at liberty to get in contact with me at [email protected].


Suresh Patel,
Founding father of Mermar Electronics Inc

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